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January 18, 2004
One Year Ago Today

9.0 Hours


Shop Remodel, Part III

I'm back. I'm sorry that I was away so long, but between doing shows with work and the frigid weather here in Cleveland, it's been hard to get into the garage. Add to that a broken garage door (stuck halfway open) and some tool problems with the buffer I bought to polish stainless trim (the first one arrived broken, and attempts to get another one got me a customer service manager who told me "tough sh*t"), and, well, you can see why not much has happened recently.

Frustrated that I wasn't working on the car (more frustrated than my readers, I'm sure!), I took action: I bought a new overhead door and a garage heater. The overhead door was installed last Friday, and it is truly a luxury having an electric garage door opener--Julia loves it.

Garage Door 1.jpg (57661 bytes)
I have an insulated electric garage door!

My 18,000 BTU electric heater came from Northern Tool, and it arrived on Thursday. I had it wired up and mounted by noon Saturday. Though I was skeptical that such a small electric unit could heat my entire garage, it really works. It took my 22 degree garage up to 60+ degrees in a matter of about an hour, and has no problem maintaining a comfortable 50 degrees no matter what the temperature outside. I finished insulating the garage with R19 fiberglass in the top of the roof rafters, and I was good to go. I'm back in business and can work in the garage any time now.

Loft 1.jpg (86900 bytes)
Loft above the garage is fully insulated and you can see the heater (arrow)
mounted on top of one of the floor joists, aimed down into the shop
area below. The heater is above the overhead door in the garage, just
above the Buick's left front corner. Dig all the fiberglas insulation debris all
around. Insulation is nasty work.

I also decided to remodel the work area slightly to accommodate my new roll-around tool chest and welder/welding cart. You may recall that I had a shelf unit next to my workbench, but it seemed to just turn into a collection point for junk and stuff I didn't know what to do with. So I moved the shelf unit up into the loft to store parts, and moved the tool chest and welding cart into its place.

Loft2.jpg (73195 bytes)
Shelf unit will be more useful in the loft and will allow me to store parts
near the car instead of in the attic of my house (Julia will be pleased!)

Then I rearranged the shop area. What a difference!

NewShop1.jpg (90773 bytes)
Tool chest and welding cart take the place of the old shelf unit. Compare
to this photo of the way the shop looked when I first remodeled. This photo

was taken standing right about under the new heater.

A friend of mine at work, James, is going to give me a few lessons on MIG welding sheetmetal so I can get busy patching the floors of the Buick. I've done a lot of TIG welding and fabricating roll cages, but MIG is new to me and sheetmetal is something I've never tackled before. He's going to give me a lesson or two and hopefully it will help my results. I also picked up a small sandblaster unit from Eastwood, and i'm going to use it to blast the body in sections, starting with the areas that I'm going to patch. That way I don't have to spend a lot of time sandblasting nor make a mess for my neighbors to deal with. Once the floor is patched, I can yank the body off the frame and send it to the powdercoater.

Later this week, I'll show you how to make a buffing stand. Not only does Mustang Dynamometer make the best dynos in the world, but we also have A LOT of steel lying around that I can use to make a stand. It will be a great opportunity to practice with my new welder. I'll be building a rotisserie, too, but that will be in a few months.

One bad thing did happen though--I was looking through a tool catalog at work and realized that I don't need any more tools! Well, a few, but I have all the biggies now. What a terrible thing to happen!

Thanks for staying tuned. I hope to have more regular updates from now on.

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E-mail me at toolman8@sbcglobal.net

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Last modified on 02/06/2005

Thanks, Fidget!